Skin-Deep Authenticity: Tearing down a “genuine fake” Samsung Galaxy S II battery

When you have the same smartphone for almost 3 years, it’s likely that your original battery’s not going to last as long as the service contract. And as long as you’re not an iPhone user you will probably look into a replacement or spare battery.

coverMy first replacement cell was a 2-pack of “1800 mAh” batteries for $5. These had 66% of the stated capacity and TI’s Impedance Track gauge said that the DC internal resistance was about 250 milliOhms. That’s… pretty terrible. Those two cells quickly led their end in a battery recycling bin. My next two were “genuine” cells from eBay. They cost about $12 each and had rather authentic-looking labels on them too. Their performance was pretty good, but one of them became all bloated so I decided I’d take a look at the cell that’s inside. I peeled off the label, and the truth comes out…

2014-01-01 04.53.39This battery was an outright lie in terms of capacity! 1350 mAh is about 80% of the 1650 mAh capacity that was written on the outer label. The cell’s manufacturer is unknown, but the battery markings read “BMW-524655AR 1350mAh 2012.09.03.1110”. Wait, look at that manufacturer date. Something’s fishy…

2014-01-01 04.53.54The outer label states a manufacture date of July 20, 2012. The internal cell states one of September 3, 2012. Unless this battery was manufactured in a time-bending factory, then these batteries certainly aren’t genuine.

Next up was the protection circuit. The “genuine fake” battery uses a DW01 protection IC and uses a generic 8205A dual NFET for swiching. And there wasn’t even a thermistor; the PCB uses a 1.5k ohm resistor to simulate one. A genuine board uses a single SMD package that integrates the FETs and the protection IC.

Below is a comparison of the protection board of a fake battery and a “genuine fake” one. At least the “genuine fake” uses the same black appearance of the original.

The “genuine fake” battery, after only 2 months of usage (not even 20 charge cycles’ worth), became so swollen that I can’t keep the back cover on. Running this battery through a bq27425-G2A battery gas gauge determined that the real capacity of the battery is a paltry 944 mAh, with an average internal resistance of 187 milliOhms. Absolutely pathetic.

samsung galaxy s ii replacement battery old ra graphGoes to show you get what you pay for. But some things may be more deceiving than others…

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